1. 

立异名目：称重吊框复位拆卸

立异小组：李小军、刘卫东

名目简介：5#机定重(zhong)装备(bei)投入操(cao)纵以来，因为频仍升(sheng)降称(cheng)(cheng)重(zhong)，液压毗连(lian)(lian)丝(si)(si)(si)杆(gan)自转一(yi)(yi)(yi)方面形(xing)成(cheng)传(chuan)感(gan)器线路(lu)绕圈拉扯(che)，使(shi)得(de)称(cheng)(cheng)重(zhong)数(shu)据(ju)(ju)不稳，影响称(cheng)(cheng)重(zhong)功(gong)课，另外(wai)一(yi)(yi)(yi)方面形(xing)成(cheng)毗连(lian)(lian)杆(gan)脱丝(si)(si)(si)，传(chuan)感(gan)器掉(diao)落、破坏。操(cao)纵∮14或(huo)16钢(gang)筋长(zhang)15cm摆(bai)(bai)布(bu)，做为吊框(kuang)复(fu)位(wei)手柄，长(zhang)30cm角铁做为复(fu)位(wei)卡(ka)槽(cao)(cao)；将(jiang)2根(gen)角铁平行与(yu)定重(zhong)台架(jia)焊(han)(han)接，两根(gen)角铁相隔4cm摆(bai)(bai)布(bu)，将(jiang)钢(gang)筋一(yi)(yi)(yi)头(tou)(tou)完整放入卡(ka)槽(cao)(cao)外(wai)部(bu)，另外(wai)一(yi)(yi)(yi)头(tou)(tou)垂直与(yu)定重(zhong)台架(jia)，水平焊(han)(han🌠)接到(dao)定重(zhong)毗连(lian)(lian)丝(si)(si)(si)杆(gan)上。称(cheng)(cheng)重(zhong)进程(cheng)中(zhong)丝(si)(si)(si)杆(gan)自转时(shi)，钢(gang)筋摆(bai)(bai)布(bu)摆(bai)(bai)动，经由(you)进程(cheng)卡(ka)槽(cao)(cao)的反对到(dao)达(da)禁止其自转的目(mu)(mu)标（如左图1）。在全公司规模内展(zhan)开(kai)降本(ben)增效勾当，一(yi)(yi)(yi)丝(si)(si)(si)不苟的本(ben)钱认识，咱们对该拆(chai)卸(xie)机关停止了(le)(le)又(you)一(yi)(yi)(yi)次优化，操(cao)纵吊框(kuang)卡(ka)槽(cao)(cao)，操(cao)纵“Z”字形(xing)直角钢(gang)筋间(jian)接焊(han)(han)接到(dao)定重(zhong)毗连(lian)(lian)丝(si)(si)(si)杆(gan)上，到(dao)达(da)了(le)(le)禁止毗连(lian)(lian)丝(si)(si)(si)杆(gan)自转的目(mu)(mu)标。大大削(xue)减(jian)了(le)(le)职员(yuan)焊(han)(han)接功(gong)课，节流(liu)了(le)(le)钢(gang)铁物料，进步了(le)(le)检验(yan)效力。今朝5#机8个(ge)流(liu)已全数(shu)拆(chai)卸(xie)，停止此刻未发生传(chuan)感(gan)器掉(diao)落的环境，同(tong)时(shi)称(cheng)(cheng)重(zhong)数(shu)据(ju)(ju)不变,定重(zhong)合(he)格率由(you)65%进步到(dao)72%（按照炼钢(gang)定重(zhong)数(shu)据(ju)(ju)集数(shu)据(ju)(ju)）。为轧钢(gang)厂供应同(tong)一(yi)(yi)(yi)分(fen)量规范的钢(gang)坯，使(shi)其定尺率由(you)获得(de)了(le)(le)不变、晋(jin)升(sheng)，削(xue)减(jian)了(le)(le)坯料华侈，为公司降本(ben)增效做出(chu)了(le)(le)严峻(jun)进献。

2.

立异名目：减缓精整垛位严峻，下降热倒用度

立异小组：曹彬 李建平 景世杰 吴永峰 贾武栋

名目简介：棒线热(re)送(song)(song)出(chu)产进程中，因(yin)为(wei)(wei)铸(zhu)坯(pi)曲折变形，在(zai)热(re)送(song)(song)时(shi)(shi)保送(song)(song)辊道双方护板常常使铸(zhu)坯(pi)卡死(si)，没(mei)法一般热(re)送(song)(song)，在(zai)处置(zhi)时(shi)(shi)，因(yin)为(wei)(wei)在(zai)炼钢厂房外，无行(xing)车，要操(cao)纵(zong)2条导链，4-5人(ren)经4小时(shi)(shi)摆布能(neng)力规复(fu)出(chu)产，处置(zhi)时(shi)(shi)候长、吃力，存在(zai)很大(da)宁静隐患，影响铸(zhu)坯(pi)热(re)送(song)(song)，且在(zai)处置(zhi)变乱进程中铸ꦏ(zhu)坯(pi)需用(yong)(yong)(yong)车辆转运(yun)到轧钢，厂内热(re)导车辆按(an)每(mei)吨(dun)3元(yuan)(yuan)(yuan)计，4小时(shi)(shi)热(re)倒车辆用(yong)(yong)(yong)度(du)大(da)要需1800元(yuan)(yuan)(yuan)摆布。为(wei)(wei)削(xue)减(jian)出(chu)产进程中发生的不必(bi)要用(yong)(yong)(yong)度(du)，节俭区间本钱(qian)。操(cao)纵(zong)现场闲(xian)置(zhi)废(fei)旧(jiu)电葫(hu)芦自行(xing)修复(fu)，操(cao)纵(zong)2根140mm工(gong)字钢建造滑轨(gui)，用(yong)(yong)(yong)出(chu)产空隙停止拆卸、校订。未革(ge🦩)新(xin)前，月均(jun)匀(yun)因(yin)热(re)送(song)(song)铸(zhu)坯(pi)卡死(si)处置(zhi)变乱，影响出(chu)产致使车辆热(re)倒约4-5起(qi)；均(jun)匀(yun)每(mei)起(qi)按(an)1800元(yuan)(yuan)(yuan)算，1800X4=7200元(yuan)(yuan)(yuan)；每(mei)一年共(gong)12个月共(gong)：12X4X1800元(yuan)(yuan)(yuan)=86400元(yuan)(yuan)(yuan)；革(ge)新(xin)后均(jun)匀(yun)每(mei)一年可节俭用(yong)(yong)(yong)度(du)86400元(yuan)(yuan)(yuan)。

3.

立异名目：削减新区透气砖断裂

立异小组：薛旭堂 刘海瑞

名目简介：自2010年(nian)炼(lian)钢(gang)(gang)(gang)新区投产(chan)后(hou)，钢(gang)(gang)(🦋gang)包(bao)(bao)(bao)(bao)透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)断裂一(yi)(yi)向未获得(de)完全(quan)节制，每(mei)一(yi)(yi)个(ge)月(yue)有3-4个(ge)包(bao)(bao)(bao)(bao)呈(cheng)现透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)断裂后(hou)形(xing)本钱(qian)炉钢(gang)(gang)(gang)包(bao)(bao)(bao)(bao)吹(chui)氩结果(guo)差，影响钢(gang)(gang)(gang)水品(pin)德(de)；且形(xing)成(cheng)包(bao)(bao)(bao)(bao)底(di)夹钢(gang)(gang)(gang)，带来(lai)极大的宁静(jing)隐患，同时(shi)(shi)形(xing)成(cheng)出(chu)产(chan)本钱(qian)回升。为了(le)处置此(ci)题目，手艺员经由进程进程跟踪(zong)，查(cha)找材料，与别的炼(lian)钢(gang)(gang)(gang)厂对标，阐发(fa)形(xing)成(cheng)透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)断裂的缘(yuan)由。为此(ci)，请(qing)求(qiu)钢(gang)(gang)(gang)包(bao)(bao)(bao)(bao)修(xiu)砌(qi)时(shi)(shi)，在透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)与包(bao)(bao)(bao)(bao)底(di)砖(zhuan)(zhuan)(zhuan)四周预留5-7cm的预留缝操(cao)纵刚玉浇(jiao)注(zhu)料停(ting)止(zhi)浇(jiao)注(zhu)，优化包(bao)(bao)(bao)(bao)底(di)永远层(ceng)与宁静(jing)层(ceng)的工(gong)艺，减缓包(bao)(bao)(bao)(bao)底(di)砖(zhuan)(zhuan)(zhuan)受(shou)热收缩发(fa)生的外(wai)力不均匀对透(tou)(tou)(tou)🉐气(qi)(qi)砖(zhuan)(zhuan)(zhuan)形(xing)成(cheng)的剪(jian)切力，同时(shi)(shi)请(qing)求(qiu)钢(gang)(gang)(gang)包(bao)(bao)(bao)(bao)停(ting)用(yong)(yong)(yong)前对透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)残钢(gang)(gang)(gang)停(ting)止(zhi)反吹(chui)，通氮气(qi)(qi)确保(bao)气(qi)(qi)道通顺，避(bi)免透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)憋压断裂。经由进程改良(liang)钢(gang)(gang)(gang)包(bao)(bao)(bao)(bao)修(xiu)砌(qi)工(gong)艺及透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)热处置工(gong)艺，每(mei)一(yi)(yi)个(ge)月(yue)透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)断裂根基为零，吹(chui)氩透(tou)(tou)(tou)气(qi)(qi)率到达100%，进一(yi)(yi)步进步钢(gang)(gang)(gang)水品(pin)德(de)。每(mei)一(yi)(yi)个(ge)月(yue)削(xue)减6-8块透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)，每(mei)块透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)约2000元，每(mei)一(yi)(yi)个(ge)月(yue)可节俭用(yong)(yong)(yong)度(du)1.2万(wan)-1.6万(wan)元；每(mei)次(ci)换完透(tou)(tou)(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)后(hou)须要(yao)煤气(qi)(qi)烘(hong)烤24h后(hou)备用(yong)(yong)(yong)上线(xian)，每(mei)小时(shi)(shi)煤气(qi)(qi)用(yong)(yong)(yong)度(du)170元，每(mei)一(yi)(yi)个(ge)包(bao)(bao)(bao)(bao)削(xue)减煤气(qi)(qi)用(yong)(yong)(yong)度(du)4080元，月(yue)节俭用(yong)(yong)(yong)度(du)1.224—1.632万(wan)元；算计年(nian)可下降出(chu)产(chan)用(yong)(yong)(yong)度(du)29.08—38.78万(wan)元/年(nian)。

4.

立异名目：下线钢包加盖保温下降煤气耗损

立异小组：刘永清、刘海瑞、冯军杰

名目简介：在出(chu)产进(jin)(jin)程(cheng)中，停(ting)(ting)炉停(ting)(ting)机景(jing)象较多，停(ting)(ting)炉😼停(ting)(ting)机后必须下线(xian)2-3个(ge)包(bao)(bao)(bao)(bao)作为备(bei)(bei)用(yong)包(bao)(bao)(bao)(bao)，而在线(xian)周(zhou)转操纵的(de)(de)(de)钢(gang)(gang)(gang)(gang)包(bao)(bao)(bao)(bao)，停(ting)(ting)上去后必须停(ting)(ting)止(zhi)烘烤(kao)(kao)保温(wen)(wen)，偶(ou)然停(ting)(ting)用(yong)的(de)(de)(de)时(shi)(shi)(shi)候能(neng)够(gou)或许或许到达(da)(da)10个(ge)小时(shi)(shi)(shi)以(yi)上，钢(gang)(gang)(gang)(gang)包(bao)(bao)(bao)(bao)保温(wen)(wen)烘烤(kao)(kao)就需烘烤(kao)(kao)10个(ge)小时(shi)(shi)(shi)，是以(yi)多用(yong)了(le)(le)(le)(le)10个(ge)小时(shi)(shi)(shi)的(de)(de)(de)煤(mei)(mei)气(qi)，经由进(jin)(jin)程(cheng)钢(gang)(gang)(gang)(gang)包(bao)(bao)(bao)(bao)工(gong)段与出(chu)产手艺(yi)科的(de)(de)(de)协商，建造公(gong)(gong)用(yong)钢(gang)(gang)(gang)(gang)包(bao)(bao)(bao)(bao)盖(gai)(gai)对停(ting)(ting)用(yong)的(de)(de)(de)多个(ge)包(bao)(bao)(bao)(bao)盖(gai)(gai)停(ting)(ting)止(zhi)加(jia)盖(gai)(gai)保温(wen)(wen)，经由进(jin)(jin)程(cheng)进(jin)(jin)程(cheng)跟踪(zong)统计，可(ke)(ke)保温(wen)(wen)10个(ge)小时(shi)(shi)(shi)摆布，包(bao)(bao)(bao)(bao)壁(bi)温(wen)(wen)度(du)(du)(du)仍(reng)能(neng)知足上线(xian)备(bei)(bei)用(yong)包(bao)(bao)(bao)(bao)温(wen)(wen)度(du)(du)(du)请求(qiu)，到达(da)(da)200℃以(yi)上，节俭了(le)(le)(le)(le)烘烤(kao)(kao)保温(wen)(wen)煤(mei)(mei)气(qi)，同时(shi)(shi)(shi)下降了(le)(le)(le)(le)烘烤(kao)(kao)发生的(de)(de)(de)二氧化碳，进(jin)(jin)步了(le)(le)(le)(le)现场员工(gong)的(de)(de)(de)任务环(huan)境。针对出(chu)产打算调剂(ji)，每一个(ge)月(yue)停(ting)(ting)炉停(ting)(ting)机次൩数增添的(de)(de)(de)环(huan)境，月(yue)均匀停(ting)(ting)炉停(ting)(ting)机10次以(yi)上，每次保温(wen)(wen)均匀5小时(shi)(shi)(shi)，每小时(shi)(shi)(shi)煤(mei)(mei)气(qi)用(yong)度(du)(du)(du)170元，月(yue)可(ke)(ke)节俭煤(mei)(mei)气(qi)用(yong)度(du)(du)(du)170元/h*5h*2个(ge)*10次=4.25万(wan)元/月(yue)，年可(ke)(ke)节俭51万(wan)原煤(mei)(mei)气(qi)用(yong)度(du)(du)(du)，极大的(de)(de)(de)节俭了(le)(le)(le)(le)煤(mei)(mei)气(qi)耗损，减缓了(le)(le)(le)(le)公(gong)(gong)司(si)煤(mei)(mei)气(qi)供应(ying)缺乏的(de)(de)(de)题(ti)目。可(ke)(ke)用(yong)于金属(shu)容器铁水包(bao)(bao)(bao)(bao)、钢(gang)(gang)(gang)(gang)包(bao)(bao)(bao)(bao)的(de)(de)(de)保温(wen)(wen)，减缓包(bao)(bao)(bao)(bao)衬(chen)热量(liang)散失。

5.

立异名目：新区钢包引流砂投放体例优化

立异小组：习小峰 刘海瑞 刘永清 薛伟刚 赵雷

名目简介：改过区大包加盖(gai)投运后，引(yin)流(liu)(liu)砂的野生投放体例一(yi)向影响投砂的精(jing)确性和(he)大包自开率，形(xing)成引(yin)流(liu)(liu)砂的用量增添。经由进(jin)程进(jin)程跟踪(zong)阐发，首要缘(yuan)由是职员在垂直(zhi)投砂进(jin)程，引(yin)流(liu)(liu)砂鄙人落进(jin)程碰(peng)撞(zhuang)包盖(gai)孔边缘(yuan)使引(yin)流(liu)(liu)砂的勾当轨迹发生转变，致使引(yin)流(liu)(liu)砂投不(bu)꧋到水口(kou)内(nei)。

6.

立异名目：自行设想建造晋升机螺旋及传动底座革新

立异小组：高浪 党延民

名目简介：新(xin)区转(zhuan)炉浊(zhuo)环粗颗粒晋升(sheng)机🍬(ji)在运转(zhuan)进程中因介(jie)质缘由致(zhi)使螺旋叶(ye)片磨损严峻，因为传动拆卸底(di)座为牢固式(shi)，检(jian)验难度大(da)，检(jian)验掩护时必须(xu)操纵吊车停止吊装，职员功课壮大(da)极大(da)。

7.

立异名目：新区5#6#转炉配电柜仪表电源冗余革新

立异小组：李楠  王超 孙军胜 王健

名目简介：5#6#转(zhuan)炉(lu)一(yi)(yi)切(qie)丈量装(zhuang)备(bei)经(jing)(jing)由(you)进程(cheng)旌旗灯号线(xian)路将(jiang)旌旗灯号传递至(zhi)中(zhong)控(kong)楼(lou)配(pei)电(dian)(dian)(dian)柜，经(jing)(jing)由(you)进程(cheng)断绝器(qi)、配(pei)电(dian)(dian)(dian)器(qi)、温(wen)度(du)变送(song)器(qi)将(jiang)旌旗灯号转(zhuan)换为(wei)规范旌旗灯号送(song)至(zhi)PLC节(jie)制模块，配(pei)电(dian)(dian)(dian)柜一(yi)(yi)切(qie)断绝器(qi)、拍电(dian)(dian)(dian)气及温(wen)度(du)变送(song)器(qi)由(you)一(yi)(yi)个DC24V电(dian)(dia⛄n)(dian)源(yuan)(yuan)(yuan)供应(ying)，该电(dian)(dian)(dian)源(yuan)(yuan)(yuan)一(yi)(yi)旦呈现(xian)毛病，转(zhuan)炉(lu)体系(xi)一(yi)(yi)切(qie)仪(yi)表(biao)显现(xian)非(fei)常(chang)，间接(jie)致使出产间断。为(wei)确保5#6#转(zhuan)炉(lu)出产时代各仪(yi)表(biao)参数能温(wen)度(du)显现(xian)，在原DC24V旁新(xin)增冗余24V电(dian)(dian)(dian)源(yuan)(yuan)(yuan)，一(yi)(yi)旦主回路仪(yi)表(biao)电(dian)(dian)(dian)源(yuan)(yuan)(yuan)毛病，备(bei)用(yong)(yong)DC24V电(dian)(dian)(dian)源(yuan)(yuan)(yuan)主动启动，处(chu)置(zhi)因电(dian)(dian)(dian)源(yuan)(yuan)(yuan)形成(cheng)(cheng)的(de)出产间断，处(chu)置(zhi)因转(zhuan)炉(lu)一(yi)(yi)切(qie)仪(yi)表(biao)参数非(fei)常(chang)形成(cheng)(cheng)的(de)出产间断，每(mei)一(yi)(yi)年(nian)单个体系(xi)1次出产间断；每(mei)次每(mei)炉(lu)变乱形成(cheng)(cheng)转(zhuan)炉(lu)影(ying)响(xiang)为(wei)145吨钢炼废，钢水加(jia)工用(yong)(yong)度(du)为(wei)377元/吨，年(nian)可(ke)节(jie)俭(jian)用(yong)(yong)度(du)10.85万元，革新(xin)后，在操纵进程(cheng)中(zhong)处(chu)置(zhi)因转(zhuan)炉(lu)一(yi)(yi)切(qie)仪(yi)表(biao)参数非(fei)常(chang)形成(cheng)(cheng)的(de)出产间断，当(dang)直流电(dian)(dian)(dian)源(yuan)(yuan)(yuan)毛病后，备(bei)用(yong)(yong)电(dian)(dian)(dian)源(yuan)(yuan)(yuan)主动启动，并(bing)将(jiang)毛病报送(song)至(zhi)画面且掩(yan)护(hu)出产体系(xi)不受(shou)影(ying)响(xiang)。

8.

立异名目：混铁炉过跨车电子秤无线传输革新

立异小组：王超 陈增军 罗波 刘卫东

名目简介：混(hun)铁(tie)(tie)(tie)(tie)(tie)炉过跨车(che)首(shou)要(yao)担任(ren)将混(hun)铁(tie)(tie)(tie)(tie)(tie)炉铁(tie)(tie)(tie)(tie)(tie)水(shui)倒(dao)霉，供(gong)(gong)应炉前(qian)炼(lian)钢操(cao)纵(zong)，过跨车(che)电(dian)(dian)子(zi)(zi)(zi)(zi)秤(cheng)(cheng)(cheng)间接影响吹(chui)炼(lian)需插(cha)手铁(tie)(🐷tie)(tie)(tie)(tie)水(shui)量(liang)，按照工艺设(she)想，该过跨车(che)上共拆卸电(dian)(dian)子(zi)(zi)(zi)(zi)秤(cheng)(cheng)(cheng)传(chuan)感(gan)(gan)器8个，在(zai)(zai)翻铁(tie)(tie)(tie)(tie)(tie)进(jin)程(cheng)中(zhong)，8台传(chuan)感(gan)(gan)器同(tong)时(shi)(shi)(shi)受(shou)力，这时(shi)(shi)(shi)候(hou)(hou)因8台传(chuan)感(gan)(gan)器同(tong)时(shi)(shi)(shi)需供(gong)(gong)电(dian)(dian)，电(dian)(dian)子(zi)(zi)(zi)(zi)秤(cheng)(cheng)(cheng)死(si)机，毛病频仍景象，没法知足(zu)翻铁(tie)(tie)(tie)(tie)(tie)请求；屡次改(gai)换新装备仍呈现同(tong)类(lei)环境，针(zhen)对(dui)此种环境，特地建(jian)立攻(gong)(gong)关小组，对(dui)该电(dian)(dian)子(zi)(zi)(zi)(zi)秤(cheng)(cheng)(cheng)存在(zai)(zai)题目(mu)停止攻(gong)(gong)关，经由进(jin)程(cheng)永劫候(hou)(hou)研(yan)讨发(fa)明，该电(dian)(dian)子(zi)(zi)(zi)(zi)秤(cheng)(cheng)(cheng)因为同(tong)时(shi)(shi)(shi)动员(yuan)8台传(chuan)感(gan)(gan)器，电(dian)(dian)子(zi)(zi)(zi)(zi)秤(cheng)(cheng)(cheng)电(dian)(dian)源功率不(bu)能知足(zu)操(cao)纵(zong)，对(dui)其(qi)接纳外(wai)(wai)部供(gong)(gong)电(dian)(dian)形式，经由进(jin)程(cheng)外(wai)(wai)部大功率供(gong)(gong)电(dian)(dian)，知足(zu)8个传(chuan)感(gan)(gan)器供(gong)(gong)电(dian)(dian)请求，同(tong)时(shi)(shi)(shi)收罗传(chuan)感(gan)(gan)器旌旗灯号；如许能够(gou)或许或许确保混(hun)铁(tie)(tie)(tie)(tie)(tie)炉翻铁(tie)(tie)(tie)(tie)(tie)一(yi)般。经由进(jin)程(cheng)进(jin)步过跨车(che)电(dian)(dian)子(zi)(zi)(zi)(zi)秤(cheng)(cheng)(cheng)不(bu)变(bian)性，一(yi)方面下(xia)降职员(yuan)休息(xi)强度（不(bu)必职员(yuan)在(zai)(zai)混(hun)铁(tie)(tie)(tie)(tie)(tie)炉上方检(jian)查扎线翻铁(tie)(tie)(tie)(tie)(tie)），同(tong)时(shi)(shi)(shi)为转炉炼(lian)钢供(gong)(gong)应精确铁(tie)(tie)(tie)(tie)(tie)水(shui)分量(liang)。混(hun)铁(tie)(tie)(tie)(tie)(tie)炉翻铁(tie)(tie)(tie)(tie)(tie)分量(liang)不(bu)变(bian)精确称量(liang)，有益(yi)于节制钢ꦫ水(shui)品德(de)，增添炉前(qian)操(cao)纵(zong)不(bu)变(bian)性。

9.

立异名目：5#连铸机振动加速机革新

立异小组：李鹏

名目简介：原5#连铸机振动加(jia)速机为重载(zai)高速型，输出(chu)(chu)轴(zhou)(zhou)为空(kong)心轴(zhou)(zhou)，在操(cao)纵拆卸(xie)时须要双(shuang)向输出(chu)(chu)，则须要拆卸(xie)响应的输出(chu)(chu)轴(zhou)(zhou)，因为输出(chu)(chu)轴(zhou)(zhou)与加(jia)速机之间的拆卸(xie)请求为过渡共同(tong)，拆卸(xie)精度请求较(jiao)高，拆卸(xie)难度大，因为客观缘由，拆卸(xie)精度达不到请求，致使(shi)加(jia)速机空(kong)心轴(zhou)(zhou)键槽滚键♒而破坏。

10.

立异名目：行车变频器增值操纵掩护计划

立异小组：翟鹏波  张军贤

名目简介：今(jin)朝炼钢厂天车🐼在线操(cao)纵(zong)罗克(ke)韦尔变(bian)频(pin)器(qi)共113台，最大(da)功率变(bian)频(pin)器(qi)为820A。最小22A，因为行车为特种装备(bei)，变(bian)频(pin)器(qi)任务(wu)前提庞杂，同时咱们因掩护手艺(yi)没法(fa)跟(gen)上装备(bei)更新换代(dai)须(xu)要，是(shi)以呈(cheng)现局部变(bian)频(pin)器(qi)差别水平侵害。

11.

立异名目：炼钢除氧器布局优化晋升余热汽锅运转寿命

立异小组：程凯 张海峰 郭英杰 高浪 党延民

名目简介：除(chu)氧器(qi)的(de)首要感化是经(jing)由进(jin)程(cheng)低温撤(che)除(chu)汽锅(guo)给(ji)水(shui)中的(de)氧气和别的(de)不(bu)固结的(de)气体，以保障给(ji)水(shui)品德(deဣ)，延(yan)缓汽锅(guo)外部侵(qin)蚀，进(jin)步(bu)汽锅(guo)及其(qi)供(gong)水(shui)管道(dao)的(de)操(cao)纵寿(shou)命。除(chu)氧器(qi)在运转进(jin)程(cheng)中，因为加热体例(li)单一，可操(cao)纵性差，加热结果(guo)不(bu)达(da)标，蒸汽操(cao)纵率低，供(gong)水(shui)温度不(buꦜ)不(bu)变，致使(shi)汽锅(guo)操(cao)纵寿(shou)命大幅下(xia)降(jiang)。

12.

立异名目：一种推拉式连铸中间包机构件护板

立异小组：李鹏 张安然 杨刚平 赵子龙段钊

名目简介：原连铸中间(jian)包机(ji)构(gou)护板(💦ban)接纳(na)的是在中间(jian)包机(ji)构(gou)件(jian)上经由(you)进(jin)程(cheng)柱销吊(diao)挂一块铸铁板(ban)，其感化是避(bi)免在关(guan)闭浇铸的工艺前(qian)提下，钢渣溅至水(shui)口滑道(dao)，致使(shi)改(gai)换水(shui)口时不(bu)能(neng)改(gai)换或是以致使(shi)中间(jian)包机(ji)构(gou)件(jian)发生穿钢变乱(luan)。

13.

立异名目：定重液压缸密封布局革新

立异小组：李鹏 王盘

名目简介：连铸定重(zhong)液(ye)(ye)(ye)压缸(gang)(gang)活塞密(mi)(mi)封(feng)(feng)(feng)布局接(jie)纳的(de)(de)是斯(si)特(te)封(feng)(feng)(fe🧔ng)，存在密(mi)(mi)封(feng)(feng)(feng)拆卸(xie)精度(du)请(qing)求(qiu)高，难以到达密(mi)(mi)封(feng)(feng)(feng)拆卸(xie)请(qing)求(qiu)，致(zhi)使液(ye)(ye)(ye)压缸(gang)(gang)改换密(mi)(mi)封(feng)(feng)(feng)后(hou)易(yi)呈(cheng)现内(nei)泄(xie)；其次存在出产中(zhong)活塞杆被(bei)钢(gang)坯撞击变形，活塞勾(gou)当进程中(zhong)，密(mi)(mi)封(feng)(feng)(feng)与(yu)缸(gang)(gang)筒(tong)内(nei)壁磨损(sun)加重(zhong)，致(zhi)使密(mi)(mi)封(feng)(feng)(feng)生效(xiao)而内(nei)泄(xie)。将原液(ye)(ye)(ye)压缸(gang)(gang)活塞密(mi)(mi)封(feng)(feng)(feng)处(chu)的(de)(de)支承环密(mi)(mi)封(feng)(feng)(feng)槽停止点(dian)窜，变动成(cheng)Y型密(mi)(mi)封(feng)(feng)(feng)，将活塞斯(si)特(te)封(feng)(feng)(feng)处(chu)改成(cheng)支承环。一(yi)方面(mian)(mian)便于拆卸(xie)，进步拆卸(xie)精度(du)，另(ling)(ling)外一(yi)方面(mian)(mian)，延缓(huan)缸(gang)(gang)筒(tong)与(yu)密(mi)(mi)封(feng)(feng)(feng)的(de)(de)磨损(sun)。每一(yi)个月均匀可(ke)下降一(yi)套密(mi)(mi)封(feng)(feng)(feng)的(de)(de)耗(hao)损(sun)，年(nian)节俭12套密(mi)(mi)封(feng)(feng)(feng)*400元(yuan)/套=4800元(yuan)。每季(ji)度(du)可(ke)削减一(yi)台液(ye)(ye)(ye)压缸(gang)(gang)的(de)(de)报废，年(nian)节俭4台液(ye)(ye)(ye)压缸(gang)(gang)*4000元(yuan)/台=16000元(yuan)。年(nian)可(ke)用度(du)=16000元(yuan)+4800元(yuan)=20800元(yuan)，液(ye)(ye)(ye)压缸(gang)(gang)活塞密(mi)(mi)封(feng)(feng)(feng)处(chu)的(de)(de)支承环密(mi)(mi)封(feng)(feng)(feng)槽停止点(dian)窜，变动成(cheng)Y型密(mi)(mi)封(feng)(feng)(feng)，将活塞斯(si)特(te)封(feng)(feng)(feng)处(chu)改成(cheng)支承环。一(yi)方面(mian)(mian)便于拆卸(xie)，进步拆卸(xie)精度(du)，另(ling)(ling)外一(yi)方面(mian)(mian)，延缓(huan)缸(gang)(gang)筒(tong)与(yu)密(mi)(mi)封(feng)(feng)(feng)的(de)(de)磨损(sun)，革(ge)新(xin)后(hou)处(chu)置液(ye)(ye)(ye)压缸(gang)(gang)密(mi)(mi)封(f♕eng)(feng)(feng)困难。

14.

立异名目：1#连铸机中包烘烤器革新

立异小组：李健 高建明 李鹏 陈立学 罗建军

名目简介：今(jin)朝炼钢老区中(zhong)(zhong)(zhong)包(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)操(cao)纵焦(jiao)(jiao)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)，中(zhong)(zhong)(zhong)包(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)器(qi)(qi)(qi)为(wei)(wei)直燃(ran)(ran)式(shi)(shi)，焦(jiao)(jiao)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)用(yong)量(liang)大(da)，比方1#连(lian)铸(zhu)机(ji)单台(tai)(tai)中(zhong)(zhong)(zhong)包(bao)(bao)(bao)(bao)(bao)均(jun)匀(yun)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)时(shi)(shi)(shi)(shi)(shi)候(hou)为(wei)(wei)10小时(shi)(shi)(shi)(shi)(shi)，耗损(sun)量(liang)3842 Nm3/h（实(shi)(shi)(shi)验10包(bao)(bao)(bao)(bao)(bao)次均(jun)匀(yun)值），倒霉于节能降(jiang)(jiang)耗目标；    现(xian)将焦(jiao)(jiao)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)管道改换为(wei)(wei)转(zhuan)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)管道，同时(shi)(shi)(shi)(shi)(shi)将焦(jiao)(jiao)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)直燃(ran)(ran)式(shi)(shi)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)器(qi)(qi)(qi)革新为(wei)(wei)转(zhuan)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)蓄(xu)(xu)热(re)式(shi)(shi)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)器(qi)(qi)(qi)，煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)操(cao)纵量(liang)为(wei)(wei)1000Nm3/h，单台(tai)(tai)中(zhong)(zhong)(zhong)间包(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)时(shi)(shi)(shi)(shi)(shi)候(hou)为(wei)(wei)4~6小时(shi)(shi)(shi)(shi)(shi)，操(cao)纵蓄(xu)(xu)热(re)式(shi)(shi)中(zhong)(zhong)(zhong)包(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)器(qi)(qi)(qi)，能够或许或许有用(yong)下降(jiang)(jiang)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)用(yong)量(liang)和用(yong)气(qi)(qi)(qi)(qi)(qi)(qi)本钱(qian)，实(shi)(shi)(shi)现(xian)节能降(jiang)(jiang)耗的(de)目标，同时(shi)(shi)(shi)(shi)(shi)该蓄(xu)(xu)热(re)式(shi)(shi)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)器(qi)(qi)(qi)可手动(dong)和主(zhu)动(dong)交换操(cao)纵，并且具备压力报警、煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)报警和废气(qi)(qi)(qi)(qi)(qi)(qi)处置功(gong)效。1#机(ji)中(zhong)(zhong)(zhon👍g)包(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)操(cao)纵转(zhuan)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)，烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)器(qi)(qi)(qi)为(wei)(wei)蓄(xu)(xu)热(re)式(shi)(shi)，转(zhuan)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)价(jia)钱(qian)为(wei)(wei)0.17元(yuan)/m3，经测(ce)(ce)定1#连(lian)铸(zhu)机(ji)中(zhong)(zhong)(zhong)间包(bao)(bao)(bao)(bao)(bao)均(jun)匀(yun)单台(tai)(tai)烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)时(shi)(shi)(shi)(shi)(shi)候(hou)约6小时(shi)(shi)(shi)(shi)(shi)，此中(zhong)(zhong)(zhong)测(ce)(ce)定烤(kao)(kao)(kao)(kao)(kao)包(bao)(bao)(bao)(bao)(bao)末温度(du)(du)923℃，最高(gao)970℃，耗损(sun)量(liang)均(jun)为(wei)(wei)800 m3/h（实(shi)(shi)(shi)验10包(bao)(bao)(bao)(bao)(bao)次均(jun)匀(yun)值），烘(hong)(hong)烤(kao)(kao)(kao)(kao)(kao)一个中(zhong)(zhong)(zhong)包(bao)(bao)(bao)(bao)(b𓃲ao)（转(zhuan)炉(lu)(lu)煤(mei)(mei)气(qi)(qi)(qi)(qi)(qi)(qi)）用(yong)气(qi)(qi)(qi)(qi)(qi)(qi)本钱(qian)为(wei)(wei)：6h*800m3/h*0.17元(yuan)/m3=816元(yuan)；1#连(lian)铸(zhu)机(ji)年(nian)最少烤(kao)(kao)(kao)(kao)(kao)包(bao)(bao)(bao)(bao)(bao)300次，年(nian)节俭用(yong)度(du)(du)：816×300天=244800元(yuan)

15.

立异名目：进步除氧器补水温度、下降汽锅体系侵蚀

立异小组：高建明 高浪 刘峰 卜阳 党忠民 薛晓勇

名目简介：炼钢(gang)老区余(yu)热(re)(re)汽(qi)(qi)锅(guo)(guo)(guo)，其(qi)(qi)单炉(lu)蒸发(fa)(fa)量12t/h，且每台余(yu)热(re)(re)汽(qi)(qi)锅(guo)(guo)(guo)设置(zhi)装(zhuang)备摆(bai)设有一(yi)台除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)，一(yi)般的(de)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)温(wen)(wen)度应当在(zai)104℃摆(bai)布(bu)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)结果好，可是(shi)因(yin)为补(bu)(bu)水(shui)(shui)温(wen)(wen)度低15~25℃，补(bu)(bu)水(shui)(shui)量较大(da)，其(qi)(qi)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)的(de)温(wen)(wen)度不能有用的(de)不变在(zai)104℃摆(bai)布(bu)，在(zai)补(bu)(bu)水(shui)(shui)时(shi)，除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)的(de)水(shui)(shui)温(wen)(wen)度常(chang)常(chang)下降到(dao)100℃以下，难以保障除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(y🦄ang)器(qi)(qi)(qi)的(de)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)结果，因(yin)为除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)水(shui)(shui)温(wen)(wen)的(de)影响(xiang)，其(qi)(qi)水(shui)(shui)中(zhong)氧(yang)(yang)(yang)(yang)(yang)(yang)含量高，汽(qi)(qi)锅(guo)(guo)(guo)体系侵蚀严(yan)峻，焊(han)接炉(lu)口(kou)和烟罩(zhao)频(pin)仍，对(dui)炼钢(gang)宁静出(chu)产已发(fa)(fa)生影响(xiang)。现决议对(dui)1#转炉(lu)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)停(ting)止革新，在(zai)其(qi)(qi)前(qian)端(duan)增添一(yi)台补(bu)(bu)水(shui)(shui)换(huan)热(re)(re)器(qi)(qi)(qi)，补(bu)(bu)水(shui)(shui)量60t/t，换(huan)热(re)(re)器(qi)(qi)(qi)操纵余(yu)热(re)(re)蒸汽(qi)(qi)停(ting)止加(jia)热(re)(re)水(shui)(shui)质，换(huan)热(re)(re)器(qi)(qi)(qi)的(de)出(chu)水(shui)(shui)温(wen)(wen)度到(dao)达70℃以上(shang)，在(zai)供(gong)应除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)操纵, 因(yin)为除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)的(de)补(bu)(bu)水(shui)(shui)温(wen)(wen)度进步，温(wen)(wen)降减(jian)小，除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)温(wen)(wen)度一(yi)直坚持在(zai)104℃摆(bai)布(bu)，能够或许或许有用处置(zhi)因(yin)供(gong)水(shui)(shui)温(wen)(wen)度低，除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)内温(wen)(wen)度动摇(yao)大(da)，影响(xiang)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)(qi)除(chu)(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)结果，而发(fa)(fa)生的(de)氧(yang)(yang)(yang)(yang)(yang)(yang)侵蚀题目(mu)，进步汽(qi)(qi)锅(guo)(guo)(guo)的(de)操纵寿命。

16.

立异名目：一种转炉改换出钢口套砖工艺优化

立异小组：张亮

名目简介：今朝新区转炉(lu)(lu)(lu)在改换出(chu)钢(gang)(gang)口套(tao)管(guan)的(de)(de)进程中，采用(yong)溅(jian)完渣(zha)(zha)从大面(mian)倒掉(diao)渣(zha)(zha)子，而(er)后(hou)用(yong)扩(kuo)孔(kong)机(ji)扩(kuo)完孔(kong)下套(tao)管(guan)，可是(shi)在转炉(lu)(lu)(lu)出(chu)产进程中，因(yin)为旧套(tao)管(guan)直(zhi)达炉(lu)(lu)(lu)渣(zha)(zha)粘(zhan)的(de)(de)较(jiao)厚，扩(kuo)孔(kong)机(ji)🌳扩(kuo)孔(kong)进度(du)很慢(man)，须要1小时(shi)(shi)以(yi)上能(neng)力扩(kuo)好孔(kong)；同时(shi)(shi)今朝铁水(shui)硅高(gao)，渣(zha)(zha)料(liao)插(cha)手过量，致使(shi)炉(lu)(lu)(lu)底下跌(die)较(jiao)快，须要停止(zhi)吹炉(lu)(lu)(lu)底功(gong)课(ke)，保障(zhang)转炉(lu)(lu)(lu)炉(lu)(lu)(lu)型(xing)。出(chu)完钢(gang)(gang)后(hou)不停止(zhi)溅(jian)渣(zha)(zha)操纵(zong)，而♐(er)是(shi)倒掉(diao)局部(bu)渣(zha)(zha)停止(zhi)吹炉(lu)(lu)(lu)底功(gong)课(ke)，吹扫(sao)终(zhong)了后(hou)，从小面(mian)倒出(chu)渣(zha)(zha)子，化炉(lu)(lu)(lu)底的(de)(de)同时(shi)(shi)冲掉(diao)套(tao)砖中粘(zhan)附的(de)(de)转炉(lu)(lu)(lu)渣(zha)(zha)，使(shi)下套(tao)转扩(kuo)孔(kong)功(gong)课(ke)能(neng)够或(huo)(huo)许或(huo)(huo)许更快的(de)(de)实现。操纵(zong)本体例后(hou)能(neng)够或(huo)(huo)许或(huo)(huo)许削(xue)减(jian)扩(kuo)孔(kong)时(shi)(shi)候至20分钟(zhong)摆布(bu)；削(xue)减(jian)对转炉(lu)(lu)(lu)大砖的(de)(de)侵害；削(xue)减(jian)出(chu)钢(gang)(gang)口添补料(liao)的(de)(de)操纵(zong)；削(xue)减(jian)扩(kuo)孔(kong)机(ji)钻头的(de)(de)磨损；削(xue)减(jian)扩(kuo)孔(kong)机(ji)油料(liao)的(de)(de)操纵(zong)；每一个月创效9500元；同时(shi)(shi)大批加重职员(yuan)休息量，加强员(yuan)工出(chu)产自傲心。