1. 

立异名目：称重吊框复位拆卸

立异小组：李小军、刘卫东

名目简介：5#机定(ding)重(zhong)(zhong)(zhong)(zhong)(zhong)装备投入(ru)(ru)操纵(zong)以来，因为(wei)频仍升降称重(zhong)(zhong)(zhong)(zhong)(zhong)，液(ye)压毗连(lian)(lian)丝杆(gan)(gan)(gan)自(zi)转(zhuan)一(yi)(yi)(yi)方面(mian)形成传感器线路(lu)绕圈拉扯，使(shi)(shi)得称重(zhong)(zhong)(zhong)(zhong)(zhong)数(shu)据(ju)(ju)不(bu)(bu)稳(wen)，影响(xiang)称重(zhong)(zhong)(zhong)(zhong)(zhong)功课(ke)，另外(wai)一(yi)(yi)(yi)方面(mian)形成毗连(lian)(lian)杆(gan)(gan)(gan)脱丝，传感器掉(diao)落(luo)、破坏。操纵(zong)∮14或16钢(gang)(gang)筋(jin)长15cm摆(bai)布，做(zuo)为(wei)吊(diao)框(kuang)复位手柄，长30cm角铁(tie)做(zuo)为(wei)复位卡槽；将(jiang)(jiang)2根(gen)角铁(tie)平行与定(ding)重(zhong)(zhong)(zhong)(zhong)(zhong)台架焊(han)接，两根(gen)角铁(tie)相(xiang)隔(ge)4cm摆(bai)布，将(jiang)(jiang)钢(gang)(gang)筋(jin)一(yi)(yi)(yi)头完(wan)整放入(ru)(ru)卡槽外(wai)部，另外(wai)一(yi)(yi)(yi)头垂直与定(ding)重(zhong)(zhong)(zhong)(zhong)(zhong)台架，水平焊(han)接到(dao)(dao)定(ding)重(zhong)(zhong)(zhong)(zhong)(zhong)毗连(lian)(lian)丝杆(gan)(gan)(gan)上。称重(zhong)(zhong)(zhong)(zhong)(zhong)进(jin)(jin)程中丝杆(gan)(gan)(gan)自(zi)转(zhuan)时(shi)，钢(gang)(gang)筋(jin)摆(bai)布摆(bai)动(dong)，经由进(jin)(jin)程卡槽的反对到(dao)(dao)达(da)禁(jin)止其自(zi)转(zhuan)的目标（如左图1）。在全公司(si)规模(mo)内展开(kai)降本增(zeng)效(xiao)勾当，一(yi)(yi)(yi)丝不(bu)(bu)苟的本钱认识(shi)，咱们对该拆卸(xie)机关停(ting)止了(le)又一(yi)(yi)(yi)次优化，操纵(zong)吊(diao)框(kuang)卡槽，操纵(zong)“Z”字形直角钢(gang)(gang)筋(jin)间接焊(han)接到(dao)(dao)定(di🧜ng)重(zhong)(zhong)(zhong)(zhong)(zhong)毗连(lian)(lian)丝杆(gan)(gan)(gan)上，到(dao)(dao)达(da)了(le)禁(jin)止毗连(lian)(lian)丝杆(gan)(gan)(gan)自(zi)转(zhuan)的目标。大(da)大(da)削(xue)减了(le)职(zhi)员焊(han)接功课(ke)，节流了(le)钢(gang)(gang)铁(tie)物(wu)料，进(jin)(jin)步(bu)(bu)了(le)检(jian)验(yan)效(xiao)力(li)。今朝5#机8个流已全数(shu)拆卸(xie)，停(ting)止此刻未发生传感器掉(diao)落(luo)的环境，同时(shi)称重(zhong)(zhong)(zhong)(zhong)(zhong)数(shu)据(ju)(ju)不(bu)(bu)变(bian),定(ding)重(zhong)(zhong)(zhong)(zhong)(zhong)合格率由65%进(jin)(jin)步(bu)(bu)到(dao)(dao)72%（按照炼(lian)钢(gang)(gang)定(ding)重(zhong)(zhong)(zhong)(zhong)(zhong)数(shu)据(ju)(ju)集数(shu)据(ju)(ju)）。为(wei)轧钢(gang)(gang)厂供应(ying)同一(yi)(yi)(yi)分量(liang)规范的钢(gang)(gang)坯(pi)，使(shi)(shi)其定(ding)尺率由获得了(le)不(bu)(bu)变(bian)、晋升，削(xue)减了(le)坯(pi)料华侈(chi)，为(wei)公司(si)降本增(zeng)效(xiao)做(zuo)出了(le)严峻进(jin)(jin)献。

2.

立异名目：减缓精整垛位严峻，下降热倒用度

立异小组：曹彬 李建平 景世杰 吴永峰 贾武栋

名目简介：棒线热(re)送(song)(song)出产(chan)进(jin)程(cheng)中，因为铸(zhu)(zhu)坯(pi)曲折变(bian)形，在(zai)热(re)送(song)(song)时(shi)(shi)(shi)保(bao)送(song)(song)辊道双方护板常常使铸(zhu)(zhu)坯(pi)卡(ka)死，没(mei)法一(yi)般热(re)送(song)(song)，在(zai)处置(zhi)时(shi)(shi)(shi)，因为在(zai)炼钢厂房外，无行车，要(yao)操纵(zong)2条导链，4-5人经(jing)4小时(shi)(shi)(shi)摆(bai)(bai)布(bu)能力规复(fu)出产(chan)，处置(zhi)时(shi)(shi)(shi)候(hou)长、吃(chi)力，存在(zai)很大宁静(jing)隐患，影响铸(zhu)(zhu)坯(pi)热(re)送(song)(song)，且在(zai)处置(zhi)变(bian)乱(luan)进(jin)程(cheng)中铸(zhu)(zhu)坯(pi)需(xu)用(yong)车辆(liang)转运(yun)到(dao)轧钢，厂内(nei)热(re)导车辆(liang)按每(mei)(mei)吨3元(yuan)(yuan)(yuan)计，4小时(shi)(shi)(shi)热(re)倒车辆(liang)用(yong)度(du)大要(yao)需(xu)1800元(yuan)(yuan)(yuan)摆(bai)(bai)布(bu)。为削减出产(chan)进(jin)程(cheng)中发生的不必要(yao)用(yong)度(du)，节俭(jian)区间本钱。操纵(zong)现场闲置(zhi)废旧电葫(hu)芦自行修复(fu)，操纵(zong)2根140mm工字钢建造滑轨，用(yong)出产(chan)空隙(xi)停止拆卸、校(xiao)订(ding)。未革新前，月均匀因热(re)送(song)(song)铸(zhu)(zhu)坯(pi)卡(ka)死处置(zhi)变(bian)乱(luan)，影响出产(chan)致使车辆(liang)热(re)倒约4-5起；均匀每ജ(mei)(mei)起按1800元(yuan)(yuan)(yuan)算，1800X4=7200元(yuan)(yuan)(yuan)；每(mei)(mei)一(yi)年(nian)共(gong)12个月共(gong)：12X4X1800元(yuan)(yuan)(yuan)=86400元(yuan)(yuan)(yuan)；革新后均匀每(mei)(mei)一(yi)年(nian)可节俭(jian)用(yong)度(du)86400元(yuan)(yuan)(yuan)。

3.

立异名目：削减新区透气砖断裂

立异小组：薛旭堂 刘海瑞

名目简介：自(zi)2010年(nian)(nian)炼钢(gang)(gang)新区投产后，钢(gang)(gang)包(bao)(bao)(bao)透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)断(duan)裂(lie)一(yi)(yi)向未(wei)获得完全节(jie)制，每(mei)(mei)(mei)(mei)一(yi)(yi)个(ge)(ge)月(yue)有3-4个(ge)(ge)包(bao)(bao)(bao)呈(cheng)现透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)断(duan)裂(lie)后形本钱炉钢(gang)(gang)包(bao)(bao)(bao)吹氩(ya)结果(guo)差，影响钢(gang)(gang)水品德(de)；且形成包(bao)(bao)(bao)底(di)夹钢(gang)(gang)，带来极大的宁(ning)静隐患，同(tong)时形成出产本钱回(hui)升。为(wei)了处置此题目(mu)，手艺员经(jing)由进(j🐬in)(jin)(jin)程(cheng)进(jin)(jin)(jin)程(cheng)跟踪(zong)，查找材料，与别的炼钢(gang)(gang)厂对(dui)标，阐发形成透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)断(duan)裂(lie)的缘由。为(wei)此，请求钢(gang)(gang)包(bao)(bao)(bao)修砌时，在透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)与包(bao)(bao)(bao)底(di)砖(zhuan)(zhuan)(zhua♛n)(zhuan)(zhuan)四周预(yu)留(liu)5-7cm的预(yu)留(liu)缝操纵刚玉(yu)浇注料停止(zhi)浇注，优(you)化包(bao)(bao)(bao)底(di)永远层与宁(ning)静层的工艺，减(jian)(jian)缓包(bao)(bao)(bao)底(di)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)受热收缩发生的外力(li)不均匀对(dui)透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)形成的剪切力(li)，同(tong)时请求钢(gang)(gang)包(bao)(bao)(bao)停用(yong)(yong)前对(dui)透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)残钢(gang)(gang)停止(zhi)反吹，通(tong)氮气(qi)(qi)确保气(qi)(qi)道通(tong)顺，避免透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)憋压断(duan)裂(lie)。经(jing)由进(jin)(jin)(jin)程(cheng)改良钢(gang)(gang)包(bao)(bao)(bao)修砌工艺及透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)热处置工艺，每(mei)(mei)(mei)(mei)一(yi)(yi)个(ge)(ge)月(yue)透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)断(duan)裂(lie)根基为(wei)零，吹氩(ya)透(tou)气(qi)(qi)率到达100%，进(jin)(jin)(jin)一(yi)(yi)步进(jin)(jin)(jin)步钢(gang)(gang)水品德(de)。每(mei)(mei)(mei)(mei)一(yi)(yi)个(ge)(ge)月(yue)削(xue)减(jian)(jian)6-8块透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)，每(mei)(mei)(mei)(mei)块透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)约2000元，每(mei)(mei)(mei)(mei)一(yi)(yi)个(ge)(ge)月(yue)可节(jie)俭(jian)用(yong)(yong)度(du)(du)1.2万-1.6万元；每(mei)(mei)(mei)(mei)次(ci)换完透(tou)气(qi)(qi)砖(zhuan)(zhuan)(zhuan)(zhuan)(zhuan)后须要煤(mei)气(qi)(qi)烘烤24h后备用(yong)(yong)上线，每(mei)(mei)(mei)(mei)小时煤(mei)气(qi)(qi)用(yong)(yong)度(du)(du)170元，每(mei)(mei)(mei)(mei)一(yi)(yi)个(ge)(ge)包(bao)(bao)(bao)削(xue)减(jian)(jian)煤(mei)气(qi)(qi)用(yong)(yong)度(du)(du)4080元，月(yue)节(jie)俭(jian)用(yong)(yong)度(du)(du)1.224—1.632万元；算(suan)计年(nian)(nian)可下(xia)降出产用(yong)(yong)度(du)(du)29.08—38.78万元/年(nian)(nian)。

4.

立异名目：下线钢包加盖保温下降煤气耗损

立异小组：刘永清、刘海瑞、冯军杰

名目简介：在出产(chan)(chan)进程(cheng)中(zhong)，停炉停机景象较多，停炉停机后必(bi)须(xu)下线2-3个(ge)包(bao)(bao)(bao)(bao)作为备用(yong)(yong)(yong)包(bao)(bao)(bao)(bao)，而在线周转(zhuan)操纵(zong)的(de)(de)(de)钢包(bao)(bao)(bao)(bao)，停上(shang)去(qu)后必(bi)须(xu)停止烘烤(kao)(kao)保温(wen)(wen)，偶(ou)然(ran)停用(yong)(yong)(yong)的(de)(de)(de)时(shi)候能(neng)够或(huo)许或(huo)许到(dao)达10个(ge)小时(shi)以(yi)(yi)上🐭(shang)，钢包(bao)(bao)(bao)(bao)保温(wen)(wen)烘烤(kao)(kao)就需烘烤(kao)(kao)10个(ge)小时(shi)，是以(yi)(yi)多用(yong)(yong)(yong)了10个(ge)小时(shi)的(de)(de)(de)煤(mei)气(qi)，经由进程(cheng)钢包(bao)(bao)(bao)(bao)工段与出产(chan)(chan)手艺(yi)科的(de)(de)(de)协(xie)商，建造公(gong)用(yong)(yong)(yong)钢包(bao)(bao)(bao)(bao)盖对停用(yong)(yong)(yong)的(de)(de)(de)多个(ge)包(bao)(bao)(bao)(bao)盖停止加盖保温(wen)(wen)，经由进程(cheng)进程(cheng)跟踪统计，可(ke)保温(wen)(wen)10个(ge)小时(shi)摆(bai)布，包(bao)(bao)(bao)(bao)壁(bi)温(wen)(wen)度仍能(neng)知足上(shang)线备用(yong)(yong)(yong)包(bao)(bao)(bao)(bao)温(wen)(wen)度请(qing)求，到(dao)达200℃以(yi)(yi)上(shang)，节(jie)俭(jian)(jian)了烘烤(kao)(kao)保温(wen)(wen)煤(mei)气(qi)，同(tong)时(shi)下降了烘烤(kao)(kao)发生(sheng)的(de)(de)(de)二(er)氧化碳，进步了现场员工的(de)(de)(de)任务环(huan)境。针(zhen)对出产(chan)(chan)打(da)算调剂，每一个(ge)月(yue)停炉停机次数增添的(de)(de)(de)环(huan)境，月(yue)均匀停炉停机10次以(yi)(yi)上(shang)，每次保温(wen)(wen)均匀5小时(shi)，每小时(shi)煤(mei)气(qi)用(yong)(yong)(yong)度170元(yuan)，月(yue)可(ke)节(jie)俭(jian)(jian)煤(mei)气(qi)用(yong)(yong)(yong)度170元(yuan)/h*5h*2个(ge)*10次=4.25万元(yuan)/月(yue)，年(nian)可(ke)节(jie)俭(jian)(jian)51万原(yuan)煤(mei)气(qi)用(yong)(yong)(yong)度，极(ji)大的(de)(de)(de)节(jie)俭(jian)(jian)了煤(mei)气(qi)耗(hao)损(sun)，减缓了公(gong)司煤(mei)气(qi)供应(ying)缺(que)乏的(de)(de)(de)题(ti)目。可(ke)用(yong)(yong)(yong)于金属(shu)容器铁水包(bao)(bao)(bao)(bao)、钢包(bao)(bao)(bao)(bao)的(de)(de)(de)保温(wen)(wen)，减缓包(bao)(bao)(bao)(bao)衬热量(liang)散失。

5.

立异名目：新区钢包引流砂投放体例优化

立异小组：习小峰 刘海瑞 刘永清 薛伟刚 赵雷

名目简介：改过区大包加盖投(tou)(tou)(tou)运后(hou)，引(yin)(yin)流(liu)砂(sha)的(de)野生投(tou)(tou)(tou)放(fang)体例一向(xiang)影(ying)响(xiang)投(tou)(tou)(tou)砂(sha)的(de)精确性(xing)和大包自开率(lv)，形成引(yin)(yin)流(liu)砂(sha)的(de)用量(liang)增添。经由进程进程跟踪阐发，首要(yao)缘(yuan)由是职员(yuan)在垂(chui)直(zhi)投(tou)(tou)(tou)砂(sha)进程，引(yin)(yin)流(liu)砂(sha)鄙人落(luo)进程碰撞包盖孔边(bian)缘(yuan)使引(yin)(yin)流(liu)砂(sha)的(de)勾当轨迹(💛ji)发꧟生转变(bian)，致使引(yin)(yin)流(liu)砂(sha)投(tou)(tou)(tou)不到水(shui)口内。

6.

立异名目：自行设想建造晋升机螺旋及传动底座革新

立异小组：高浪 党延民

名目简介：新区转(zh𝕴uan)炉浊环(huan)粗颗粒晋升机在运转(zhuan)进程中因(yin)介质(zhi)缘由致使螺旋叶片磨损(sun)严峻，因(yin)为传动拆卸底(di)座(zuo)为牢(lao)固式(shi)，检验(yan)难度(du)大(da)，检验(yan)掩护时必(bi)须(xu)操纵(zong)吊车停(ting)止(zh⛄i)吊装，职(zhi)员功课壮大(da)极(ji)大(da)。

7.

立异名目：新区5#6#转炉配电柜仪表电源冗余革新

立异小组：李楠  王超 孙军胜 王健

名目简介：5#6#转(zhuan)(zhuan)炉(lu)(lu)一(yi)(yi)切(qie)丈量装(zhuang)备经由(you)进(jin)程旌旗(qi)(qi)灯(deng)号线路将旌旗(qi)(qi)灯(deng)号传递至中(zhong)控楼配(pei)电(dian)(dian)(dian)柜，经由(you)进(jin)程断绝器(qi)(qi)(qi)、配(pei)电(dian)(dian)(dian)器(qi)(qi)(qi)、温(wen)度变送器(qi)(qi)(qi)将旌旗(qi)(qi)灯(deng)号转(zhuan)(zhuan)换为规范旌旗(qi)(qi)灯(deng)号送至PLC节(jie)(jie)制模块，配(pei)电(dian)(dian)(dian)柜一(yi)(yi)切(qie)断绝器(qi)(qi)(qi)、拍(pai)电(dian)(dian)(dian)气及(ji)温(wen)度变送器(qi)(qi)(qi)由(you)一(yi)(yi)个DC24V电(dian)(dian)(dian)源(yuan)(yuan)供应，该电(dian)(dian)(dian)源(yuan)(yuan)一(yi)(yi)旦呈(cheng)现毛(mao)病，转(zhuan)(zhuan)炉(lu)(lu)体(ti)系一(yi)(yi)切(qie)仪表显(xian)(xian)现非(fei)常(chang)，间(jian)(jian)(jian)(jian)接致(zhi)使出(chu)(chu)产(chan)(chan)(chan)间(jian)(jian)(jian)(jian)断。为确保5#6#转(zhuan)(zhuan)炉(lu)(lu)出(chu)(chu)产(chan)(chan)(chan)时代各仪表参(can)(can)数(shu)能温(wen)度显(xian)(xian)现，在原DC24V旁新(xin)增冗余(yu)24V电(dian)(dian)(dian)源(yuan)(yuan)，一(yi)(yi)旦主回(hui)路仪表电(dian)(dian)(dian)源(yuan)(yuan)毛(mao)病，备用(yong)DC24V电(dian)(dian)(dian)源(yജuan)(yuan)主动(dong)启(qi)动(dong)，处(chu)置因电(dian)(dian)(dian)源(yuan)(yuan)形(xing)成的出(chu)(chu)产(chan)(chan)(chan)间(jian)(jian)(jian)(jian)断，处(chu)置因转(zhuan)(zhuan)炉(lu)(lu)一(yi)(yi)切(qie)仪表参(can)(can)数(shu)非(fei)常(chang)形(xing)成的出(chu)(chu)产(chan)(chan)(chan)间(jian)(jian)(jian)(jian)断，每(mei)一(yi)(yi)年(nian)单个体(ti)系1次(ci)出(chu)(chu)产(chan)(chan)(chan)间(jian)(jian)(jian)(jian)断；每(mei)次(ci)每(mei)炉(lu)(lu)变乱形(xing)成转(zhuan)(zhuan)炉(lu)(lu)影响(xiang)为145吨钢炼(lian)废，钢水(shui)加(jia)工(gong)用(yong)度为377元/吨，年(nian)可节(jie)(jie)俭用(yong)度10.85万元，革新(xin)后，在操纵进(jin)程中(zhong)处(chu)置因转(zhuan)(zhuan)炉(lu)(lu)一(yi)(yi)切(qie)仪表参♐(can)(can)数(shu)非(fei)常(chang)形(xing)成的出(chu)(chu)产(chan)(chan)(chan)间(jian)(jian)(jian)(jian)断，当直流(liu)电(dian)(dian)(dian)源(yuan)(yuan)毛(mao)病后，备用(yong)电(dian)(dian)(dian)源(yuan)(yuan)主动(dong)启(qi)动(dong)，并将毛(mao)病报(bao)送至画(hua)面(mian)且掩护出(chu)(chu)产(chan)(chan)(chan)体(ti)系不(bu)受影响(xiang)。

8.

立异名目：混铁炉过跨车电子秤无线传输革新

立异小组：王超 陈增军 罗波 刘卫东

名目简介：混铁(tie)(tie)(tie)炉(lu)(lu)过跨(kua)车(che)(che)首要担任(ren)将混铁(tie)(tie)(tie)炉(lu)(lu)铁(tie)(tie)(tie)水倒霉，供应(ying)炉(lu)(lu)前(qian)炼钢操(cao)纵(zong)，过跨(kua)车(che)(che)电(dian)子(zi)(zi)(zi)秤间接(jie)影响吹炼需(xu)插手铁(tie)(tie)(tie)水量，按照(zhao)工艺(yi)设想，该(gai)过跨(kua)车(che)(che)上共拆卸电(dian)子(zi)(zi)(zi)秤传(chuan)感(gan)器8个(ge)，在翻(fan)铁(tie)(tie)(tie)进程(cheng)中(zhong)，8台(tai)传(chuan)感(gan)器同(tong)时(shi)(shi)受(shou)力，这(zhei)时(shi)(shi)候(hou)因(yin)8台(tai)传(chuan)感(gan)器同(tong)时(shi)(shi)需(xu)供电(dian)，电(dian)子(zi)(zi)(zi)秤死(si)机，毛病频仍景象(xiang)，没法知足(zu)翻(fan)铁(tie)(tie)(tie)请求；屡(lv)次改换(huan)新装备仍呈(cheng)现同(tong)类环境，针对此种环境，特地(di)建立攻(gong)关小组(zu)，对该(gai)电(dian)子(zi)(zi)(zi)秤存在题目(mu)停止攻(gong)关，经由(you)进程(cheng)永劫候(hou)研讨发明，该(gai)电(dian)子(zi)(zi)(zi)秤因(yin)为同(tong)时(shi)(shi)动员8台(tai)传(chuan)感(gan)器，电(dian)子(zi)(zi)(zi)秤电(dian)源功率不能知足(zu)操(cao)纵(zong)，对其(qi)接(jie)纳外部(bu)供电(dian)形式(shi)，经由(you)进程(cheng)外部(bu)大(da)功率供电(dian)，知足(zu)8个(ge)传(chuan)感(gan)器供电(dian)请求，同(tong)时(shi)(shi)收罗传(chuan)感(gan)器旌旗灯号；如许(xu)能够或许(xu)🐻或许(xu)确(que)保混铁(tie)(tie)(tie)炉(lu)(lu)翻(fan)铁(tie)(tie)(tie)一(yi)般。经由(you)进程(cheng)进步(bu)过跨(kua)车(che)(che)电(dian)子(zi)(zi)(zi)秤不变性(xing)，一(yi)方面下降职(zhi)员休息(xi)强(qiang)度（不必职(zhi)员在混铁(tie)(tie)(tie)炉(lu)(lu)上方检查扎线翻(fan)铁(tie)(tie)(tie)），同(tong)时(shi)(shi)为转炉(lu)(lu)炼钢供应(ying)精确(que)铁(tie)(tie)(tie)水分(fen)量。混铁(tie)(tie🅘)(tie)炉(lu)(lu)翻(fan)铁(tie)(tie)(tie)分(fen)量不变精确(que)称量，有(you)益于节制(zhi)钢水品德，增添(tian)炉(lu)(lu)前(qian)操(cao)纵(zong)不变性(xing)。

9.

立异名目：5#连铸机振动加速机革新

立异小组：李鹏

名目简介：原(yuan)5#连铸机振动加(jia)速(su)(su)(su)机为(wei)重载高速(su)(su)(su)型，输出(chu)轴(zhou)为(wei)空(kong)心轴(zhou)，在操纵拆(chai)卸(xie)时须要(yao)双向输出(chu)，则(ze)须要(yao)拆(chai)卸(xie)响应的输出(chu)轴(zhou)，因为(wei)输出(chu)轴(zhou)与加(jia)速(su)(su)(su)机之间(jian)的拆(chai)卸(xie)请求为(wei)过渡共同，拆(chai)卸(xie)精(jing)(jing)度请求较高，拆(chai)卸(xie)难度大，因为(wei)客观缘(yuan)由，拆(chai)卸(xie)精(jing)(jing)度达(da)不到𓄧请求，致使加(jia)速(su)(su)(su)机空(kong)心轴(zhou)键(jian)槽滚(gun)键(jian)而(er)破坏。

10.

立异名目：行车变频器增值操纵掩护计划

立异小组：翟鹏波  张军贤

名目简介：今朝炼钢厂(chang)天车🌠在(zai)线操纵罗克韦尔变频器(qi)(qi)共(gong)113台，最大功(gong)率变频器(qi)(qi)为(wei)820A。最小22A，因为(wei)行(xing)车为(wei)特种装备，变频器(qi)(qi)任务前提庞杂，同时咱(zan)们因掩护手艺没(mei)法(fa)跟上(shang)装备更新换代(dai)须要，是以呈(cheng)现局部变频器(qi)(qi)差别(bie)水平侵害。

11.

立异名目：炼钢除氧器布局优化晋升余热汽锅运转寿命

立异小组：程凯 张海峰 郭英杰 高浪 党延民

名目简介：除氧(yang)(yang)器的(de)(de)首要感化(hua)是(shi)经由(you)进程低(di)温撤除汽锅给(ji)(ji)水(shui)中(zhong)的(de)(de)༒氧(yang)(yang)气(qi)和别的(de)(de)不(bu)固结的(de)(de)气(qi)体(ti)，以保(bao)障给(ji)(ji)水(shui)品德，延缓汽锅外(wai)部侵蚀，进步汽锅及其供水(shui)管道的(de)(de)操(cao)(cao)纵(zong)寿(shou)(shou)命。除氧(yang)(yang)器在运转进程中(zhong)，因为(wei)加热体(ti)例单一，可操(cao)(cao)纵(zong)性差，加热结果(guo)不(bu)达标，蒸汽操(cao)(cao)纵(zong)率低(di)，供水(shui)温度不(bu)不(bu)变，致(zhi)使汽锅操(cao)(cao)纵(zong)寿(shou)(shou)命大幅(fu)下降。

12.

立异名目：一种推拉式连铸中间包机构件护板

立异小组：李鹏 张安然 杨刚平 赵子龙段钊

名目简介：原连铸(zhu)中间包(bao)机构(gou)护板接(jie)纳的是在中间包(bao)机构(gou)件上经由进(jin)程柱销(xiao)吊挂一块铸(zhu)铁板，其感🌜化是避免在关(guan)闭(bi)浇铸(zhu)的工艺前提下，钢渣溅至水口滑(hua)道，致使(shi)改换水口时不能(neng)改换或是以(yi)致使(shi)中间包(bao)机构(gou)件发生穿钢变乱。

13.

立异名目：定重液压缸密封布局革新

立异小组：李鹏 王盘

名目简介：连铸(zhu)定(ding)重(zhong)液(ye)压(ya)缸(gang)(gang)活(huo)(huo)塞(sai)密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)布局接纳的(de)(de)是斯(si)特(te)封(feng)(feng)(feng)(feng)(feng)(feng)，存在密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)拆(chai)卸(xie)精(jing)度(du)请求高，难(nan)以到达密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)拆(chai)卸(xie)请求，致使液(ye)压(ya)缸(gang)(gang)改(gai)(gai)换密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)后易呈现(xian)内泄(xie)；其次存在出产中活(huo)(huo)塞(sai)杆(gan)被钢坯撞击变(bian)形，活(huo)(huo)塞(sai)勾当进程(cheng)中，密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)与缸(gang)(gang)筒(tong)内壁(bi)磨(mo)(mo)损(sun)加重(zhong)，致使密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)生效(xiao)而内泄(xie)。将原(yuan)液(ye)压(ya)缸(gang)(gang)活(huo)(huo)塞(sai)密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)处的(de)(de)支承环(huan)密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)槽停(ting)止点(dian)窜，变(bian)动成(cheng)(cheng)Y型密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)，将活(huo)(huo)塞(sai)斯(si)特(te)封(feng)(feng)(feng)(feng)(feng)(feng)处改(gai)(gai)成(cheng)(cheng)支承环(huan)。一(yi)方(fang)面⛎(mian)便(bian)于(yu)拆(chai)卸(xie)，进步拆(chai)卸(xie)精(jing)度(du)，另外(wai)一(yi)方(fang)面(mian)，延缓缸(gang)(gang)筒(tong)与密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)的(de)(de)磨(mo)(mo)损(sun)。每(mei)一(yi)个月均(jun)匀可(ke)下(xia)降一(yi)套密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)的(de)(de)耗损(sun)，年节(jie)俭12套密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)*400元/套=4800元。每(mei)季度(du)可(ke)削减一(yi)台液(ye)压(ya)缸(gang)(gang)的(de)(de)报(bao)废，年节(jie)俭4台液(ye)压(ya)缸(gang)(gang)*4000元/台=16000元。年可(ke)用(yong)度(du)=16000元+4800元=20800元，液(ye)压(ya)缸(gang)(gang)活(huo)(huo)塞(sai)密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)处的(de)(de)支承环(huan)密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)槽停(ting)止点(dian)窜，变(bian)动成(cheng)(cheng)Y型密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)，将活(huo)(huo)塞(sai)斯(si)特(te)封(feng)(feng)(feng)(feng)(feng)(feng)处改(gai)(gai)成(cheng)(cheng)支承环(huan)。一(yi)方(fang)面(mian)便(bian)于(yu)拆(chai)卸(xie)，进步拆(chai)卸(xie)精(jing)度(du)，另外(wai)一(yi)方(fang)面(mian)，延缓缸(gang)(gang)筒(tong)与密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)的(de)(de)磨(mo)(mo)损(sun)，革新(xin)后处置(zhi)液(ye)压(ya)缸(gang)(gang)密(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)困难(nan)。

14.

立异名目：1#连铸机中包烘烤器革新

立异小组：李健 高建明 李鹏 陈立学 罗建军

名目简介：今朝炼钢老区中(zhong)包(bao)(bao)(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)操(cao)纵(zong)(zong)焦(jiao)(jiao)(jiao)炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)，中(zhong)包(bao)(bao)(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)器(qi)为(wei)(wei)(wei)(wei)直(zhi)燃式(shi)(shi)(shi)，焦(jiao)(jiao)(jiao)炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)用(yong)(yong)量(liang)大，比方1#连铸(zhu)机(ji)单(dan)台中(zhong)包(bao)(bao)(bao)(bao)(bao)(bao)(bao)均(jun)匀(yun)烘(hong)(hong)烤(kao)时(shi)候(hou)(hou)为(wei)(wei)(wei)(wei)10小时(shi)，耗损量(liang)3842 Nm3/h（实验(yan)10包(bao)(bao)(bao)(bao)(bao)(bao)(bao)次(ci)(ci)均(jun)匀(yun)值），倒霉于节(jie)能(neng)降耗目标；    现将焦(jiao)(jiao)(jiao)炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)管(guan)道改换为(wei)(wei)(wei)(wei)转炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)管(guan)道，同(tong)时(shi)将焦(jiao)(jiao)(jiao)炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)直(zhi)燃式(shi)(shi)(shi)烘(hong)(hong)烤(kao)器(qi)革新(xin)为(wei)(wei)(wei)(wei)转炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)蓄(xu)热式(shi)(shi)(shi)烘(hong)(hong)烤(kao)器(qi)，煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)操(cao)纵(zong)(zong)量(liang)为(wei)(wei)(wei)(wei)1000Nm3/h，单(dan)台中(z🎀hong)间包(bao)(bao)(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)时(shi)候(hou)(hou)为(wei)(wei)(wei)(wei)4~6小时(shi)，操(cao)纵(zong)(zong)蓄(xu)热式(shi)(shi)(shi)中(zhong)包(bao)(bao)(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)器(qi)，能(neng)够或(huo)许或(huo)许有用(yong)(yong)下降煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)用(yong)(yong)量(liang)和用(yong)(yong)气(qi)(qi)(qi)(qi)(qi)本(ben)钱(qian)(qian)，实现节(jie)能(neng)降耗的目标，同(tong)时(shi)该(gai)蓄(xu)热式(shi)(shi)(shi)烘(hong)(hong)烤(kao)器(qi)可手动(dong)和主动(dong)交换操(cao)纵(zong)(zong)，并且具备压力报警、煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)报警和废气(qi)(qi)(qi)(qi)(qi)处置功效。1#机(ji)中(zhong)包(bao)(bao)(bao)(bao)(bao)(bao)(bao)烘(hong)(hong)烤(kao)操(cao)纵(zong)(zong)转炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)，烘(hong)(hong)烤(kao)器(qi)为(wei)(wei)(wei)(wei)蓄(xu)热式(shi)(shi)(shi)，转炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)价钱(qian)(qian)为(wei)(wei)(wei)(wei)0.17元(yuan)/m3，经(jing)测(ce)定(ding)(ding)1#连铸(zhu)机(ji)中(zhong)间包(bao)(bao)(bao)(bao)(bao)(bao)(bao)均(jun)匀(yun)单(dan)台烘(hong)(hong)烤(kao)时(shi)候(hou)(hou)约6小时(shi)，此中(zhong)测(ce)定(ding)(ding)烤(kao)包(bao)(bao)(bao)(bao)(bao)(bao)(bao)末温度923℃，最(zui)高970℃，耗损量(liang)均(jun)为(wei)(wei)(wei)(wei)800 m3/h（实验(yan)10包(bao)(bao)(bao)(bao)(bao)(bao)(bao)次(ci)(ci)均(jun)匀(yun)值），烘(hong)(hong)烤(kao)一个中(zhong)包(bao)(bao)(bao)(bao)(bao)(bao)(bao)（转炉(lu)煤(mei)(mei)(mei)(mei)(mei)(mei)气(qi)(qi)(qi)(qi)(qi)）用(yong)(yong)气(qi)(qi)(qi)(qi)(qi)本(ben)钱(qian)(qian)为(wei)(wei)(wei)(wei)：6h*800m3/h*0.17元(yuan)/m3=816元(yuan)；1#连铸(zhu)机(ji)年(nian)(nian)最(zui)少(shao)烤(kao)包(bao)(bao)(bao)(bao)(bao)(bao)(bao)300次(ci)(ci)，年(nian)(nian)节(jie)俭用(yong)(yong)度：816×300天(tian)=244800元(yuan)

15.

立异名目：进步除氧器补水温度、下降汽锅体系侵蚀

立异小组：高建明 高浪 刘峰 卜阳 党忠民 薛晓勇

名目简介：炼钢(gang)老区余(yu)热(re)(re)汽(qi)锅，其单炉(lu)(lu)(lu)蒸发量(liang)12t/h，且每台余(yu)热(re)(re)汽(qi)锅设(she)(she)置装备(bei)摆(bai)(bai)设(she)(she)有(yo🍸u)(you)一(yi)台除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)，一(yi)般的(de)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)温(wen)(wen)(wen)(wen)度(du)(du)应当在104℃摆(bai)(bai)布(bu)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)结(jie)果(guo)好(hao)，可(ke)是因为(wei)补(bu)(bu)(bu)水(shui)(shui)温(wen)(wen)(wen)(wen)度(du)(du)低15~25℃，补(bu)(bu)(bu)水(shui)(shui)量(liang)较大，其除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)的(de)温(wen)(wen)(wen)(wen)度(du)(du)不能有(you)(you)用的(de)不变在104℃摆(bai)(bai)布(bu)，在补(bu)(bu)(bu)水(shui)(shui)时，除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)的(de)水(shui)(shui)温(wen)(wen)(wen)(wen)度(du)(du)常常下降到100℃以(yi)(yi)下，难以(yi)(yi)保障(zhang)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)的(de)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)结(jie)果(guo)，因为(wei)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)水(shui)(shui)温(wen)(wen)(wen)(wen)的(de)影(ying)响(xiang)(xiang)，其水(shui)(shui)中氧(yang)(yang)(yang)(yang)(yang)(yang)含量(liang)高，汽(qi)锅体系侵蚀(shi)严峻，焊接(jie)炉(lu)(lu)(lu)口和烟(yan)罩(zhao)频仍，对炼钢(gang)宁静(jing)出(chu)产(chan)已发生影(ying)响(xiang)(xiang)。现决议对1#转炉(lu)(lu)(lu)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)停(ting)止革新，在其前端增添一(yi)台补(bu)(bu)(bu)水(shui)(shui)换热(re)(re)器(qi)(qi)，补(bu)(bu)(bu)水(shui)(shui)量(liang)60t/t，换热(re)(re)器(qi)(qi)操纵(zong)余(yu)热(re)(re)蒸汽(qi)停(ting)止加热(re)(re)水(shui)(shui)质，换热(re)(re)器(qi)(qi)的(de)出(chu)水(shui)(shui)温(wen)(wen)(wen)(wen)度(du)(du)到达70℃以(yi)(yi)上，在供应除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)操纵(zong), 因为(wei)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)的(de)补(bu)(bu)(bu)水(shui)(shui)温(wen)(wen)(wen)(wen)度(du)(du)进步(bu)，温(wen)(wen)(wen)(wen)降减小(xiao)，除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)温(wen)(wen)(wen)(wen)度(du)(du)一(yi)直(zhi)坚持在104℃摆(bai)(bai)布(bu)，能够或(huo)(huo)许或(huo)(huo)许有(you)(you)用处置因供水(shui)(shui)温(wen)(wen)(wen)(wen)度(du)(du)低，除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)内温(wen)(wen)(wen)(wen)度(du)(du)动摇(yao)大，影(ying)响(xiang)(xiang)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)器(qi)(qi)除(chu)氧(yang)(yang)(yang)(yang)(yang)(yang)结(jie)果(guo)，而发生的(de)氧(yang)(yang)(yang)(yang)(yang)(yang)侵蚀(shi)题(ti)目，进步(bu)汽(qi)锅的(de)操纵(zong)寿(shou)命。

16.

立异名目：一种转炉改换出钢口套砖工艺优化

立异小组：张亮

名目简介：今朝(chao)新区转(zhuan)炉(lu)(lu)在改换(huan)出(chu)(chu)钢(gang)口套(tao)(tao)管(guan)的(de)(de)(de)(de)(de)进(jin)(jin)程(cheng)中，采用𒐪(yong)溅完(wan)(wan)渣(zha)(zha)从(cong)大面倒(dao)掉(diao)渣(zha)(zha)子，而(er)后(hou)用(yong)扩(kuo)(kuo)孔(kong)(kong)(kong)机(ji)扩(kuo)(kuo)完(wan)(wan)孔(kong)(kong)(kong)下套(tao)(tao)管(guan)，可是在转(zhuan)炉(lu)(lu)出(chu)(chu)产(chan)进(jin)(jin)程(cheng)中，因为旧套(tao)(tao)管(guan)直达炉(lu)(lu)渣(zha)(zha)粘的(de)(de)(de)(de)(de)较(jiao)厚，扩(kuo)(kuo)孔(kong)(kong)(kong)机(ji)扩(kuo)(kuo)孔(kong)(kong)(kong)进(jin)(jin)度(du)很(hen)慢，须要1小时以上能力(li)扩(kuo)(kuo)好(hao)孔(kong)(kong)(kong)；同(tong)时今朝(chao)铁水(shui)硅高(gao)，渣(zha)(zha)料插手过量，致使炉(lu)(lu)底(di)(di)下跌(die)较(jiao)快，须要停(ting)止吹(chui)炉(lu)(lu)底(di)(di)功课(ke)，保障转(zhuan)炉(lu)(lu)炉(lu)(lu)型。出(chu)(chu)完(wan)(wan)钢(gang)后(hou)不(bu)停(ting)止溅渣(zha)(zha)操纵(zong)(zong)(zong)，而(er)是倒(dao)掉(diao)局(ju)部渣(zha)(zha)停(ting)止吹(chui)炉(lu)(lu)底(di)(di)功课(ke)，吹(chui)扫(sao)终了后(hou)，从(cong)小面倒(dao)出(chu)(chu)渣(zha)(zha)子，化炉(lu)(lu)底(di)(di)的(de)(de)(de)(de)(de)同(tong)时冲掉(diao)套(tao)(tao)砖中粘附的(de)(de)(de)(de)(de)转(zhuan)炉(lu)(lu)渣(zha)(zha)，使下套(tao)(tao)转(zhuan)扩(kuo)(kuo)孔(kong)(kong)(kong)功课(ke)能够或许(xu)或许(xu)更(geng)快的(de)(de)(de)(de)(de)实现。操纵(zong)(zong)(zong)本体例后(hou)能够或许(xu)或许(xu)削减(jian)(jian)扩(kuo)(kuo)孔(kong)(kong)(kong)时候至20分(fen)钟摆布；削减(jian)(jian)对转(zhuan)炉(lu)(lu)大砖的(de)(de)(de)(de)(de)侵(qin)害(hai)；削减(jian)(jian)出(chu)(chu)钢(gang)口🎃添(tian)补料的(de)(de)(de)(de)(de)操纵(zong)(zong)(zong)；削减(jian)(jian)扩(kuo)(kuo)孔(kong)(kong)(kong)机(ji)钻(zuan)头的(de)(de)(de)(de)(de)磨损；削减(jian)(jian)扩(kuo)(kuo)孔(kong)(kong)(kong)机(ji)油料的(de)(de)(de)(de)(de)操纵(zong)(zong)(zong)；每一个月创(chuang)效9500元(yuan)；同(tong)时大批加(jia)重职(zhi)员休(xiu)息量，加(jia)强员工出(chu)(chu)产(chan)自傲心。